CNC PLASMA CUTTING SYSTEMS

Machitech

CNC PLASMA COMPARISON CHART

	SILVER CUT	GOLD CUT	DIAMOND CUT	PLATINUM CUT	TITANIUM CUT
SHORT DESCRIPTION:	ENTRY LEVEL PRICE, INDUSTRIAL QUALITY	MEDIUM TO HEAVY PLATE CUTTING	ACCURACY AND PRODUCTIVITY	HEAVY PLATE CUTTING	PLATE PROCESSING MACHINE
FEATURES:	Ideal for small to medium fabrication and HVAC shops, this cutting table uses industrial quality components for long term durability. Can be converted from waterbed to downdraft. Automatic torch height controller. Unitized design	Perfect for fabrication shops looking for accuracy, efficiency and production. Can be increased in size as your needs grow. Many options available.	Specially designed for high precision cutting on a heavy unitized frame that can be increased in size as your needs grow. Innovative inverse rail system. Exceptional accuracy and cut quality. Many options available	For the heavy steel industry, plate cutting facilities and structural steel fabricators, the Platinum Cut is a large format cutting machine. Can be increased in size as your needs grow. Many options available.	The strength of the dual beam steel gantries allow widths up to 20'. Optional 30HP drilling station and tool changer. Can be increased in size as the your needs grow. Many options available to customize.
CONSTRUCTION:	Unitized	Bridge and Rail - Modular design allowing you to expand your cutting table in future	Unitized - Modular design allowing you to expand your cutting table in future	Bridge and Rail - Modular design allowing you to expand your cutting table in future	Bridge and Rail - Modular design allowing you to expand your cutting table in future
DIMENSIONS:	5' x 10' 6' x 12'	5' x 10' 6’ x 12’ 8’ x 12’ 8' x 20’ 8’ x 24’ 10’ x 5’ 10’ x 20’ 10’ x 24’ 10’ x 40’ Custom dimensions available	5' x 10' 6’ x 12’ 8’ x 12’ 8' x 20’ 8’ x 24’ 10’ x 5’ 10’ x 20’ 10’ x 24’ 10’ x 40’ Custom dimensions available	10' X 20' 10' X 40' 10' X 60' 10' X 80' 15' X 20' 15' X 40' 15' X 60' 15' X 80' 20' X 20' 20' X 40' 20' X 60' 20' X 80' Custom dimensions available	10' X 40' 10' X 60' 10' X 80' 15' X 20' 15' X 40' 15' X 60' 15' X 80' 20' X 20' 20' X 40' 20' X 60' 20' X 80' Custom dimensions available
CUTTING SPEED:	0 to 500 IPM, related to process and plasma power source	0 to 500 IPM, related to process and plasma power source	0 to 500 IPM, related to process and plasma power source	0 to 500 IPM, related to process and plasma power source	0 to 500 IPM, related to process and plasma power source
MAXIMUM TRAVERSE SPEED:	800 IPM	1000 IPM	1400 IPM	800 IPM	800 IPM
REPEATABILITY:	0.002”	0.001”	0.002"	0.003"	0.003"
POSITIONING ACCURACY:	0.004”	0.002”	0.001"	0.001"	0.001"
MATERIAL SUPPORT:	Waterbed or Downdraft - Can be converted from waterbed to downdraft	Waterbed with raise/lower system - Zoned downdraft with removable trays with CAD Fabrication drawings supplied	Waterbed with raise/lower system - Zoned downdraft with drawers or removable trays	Waterbed with raise/lower system - Zoned downdraft with removable trays with CAD Fabrication drawings supplied	Waterbed with raise/lower system - Zoned downdraft with removable trays with CAD Fabrication drawings supplied
GANTRY:	6’’ x 6’’ Extruded aluminum Clearance under gantry: 4.5" Vee bearings, self-cleaning rails, 1.25’’ pinion gears	6’’ x 8’’ steel, fully machined Clearance under gantry: 6.5" 3/4’’ Agma 10 rack and pinions 25 mm linear bearings, on machined surfaces Cables and hoses are protected by the structure and enclosed powertrack Welded and machined over sized end-trucks, for maximum stability Heat shield under gantry	6’’ x 8’’ steel, fully machined Clearance under gantry: 8.5" 3/4’’ Agma 10 rack and pinions 25 mm linear bearings, on machined surfaces Cables and hoses are protected by the structure and enclosed power track Welded and machined over sized end-trucks, for maximum stability Heat shield under the gantry	12’’ x 12’’ steel, fully machined Clearance under gantry: 12'' 3/4’’ Helical Agma 10 rack and pinions 35 mm linear bearings, on machined surfaces Cables and hoses are protected by the structure and enclosed power track Welded and machined over sized end-trucks, for maximum stability Heat shield under the gantry	Dual 12’’ x 12’’ steel, fully machined Clearance under gantry: 12’’ 3/4’’ helical Agma 10 rack and pinions 35mm linear bearings, on machined surfaces Cables and hoses are protected by the structure and enclosed powertrack Welded and machined over sized end-trucks, for maximum stability Heat shield under the gantry
RAILS:	1.25" pinion gears Self cleaning V bearing rails	3/4’’ Agma10 rack and 2.5" pinion gears Self cleaning V bearing rails Pedestal rail system, mid height	Inverted highly accurate 3/4’’ Agma10 Helical rack and pinions protected against dust and material impact 25 mm linear bearings, on machined surfaces Rails are installed on the material support (unitized design)	Machined 30 lbs crane rails floor mounted with 1" Agma 10 gear rack Optional 1.25"inverted rails with 50mm linear bearings, on machined surfaces Inverted highly accurate 1.25" helical Agma10 rack and pinions protected against dust and material impact	Inverted highly accurate 1.25" helical Agma10 rack and pinions protected against dust and impact 50mm linear bearings, on machined surfaces Floor mounted rails
MOTORS/GEARBOXES:	Industrial stepper motors on all axis, true dual drive, Zero back lash drive system	True dual side drive, A/C servo motors Pneumatic pinion engagement with linear bearings Ultra precision helical planetary gearboxes for the smoothest motion	Dual side drive, Bosch Rexroth A/C Servo motors with digital Sercos III drive controller Pneumatic pinion engagement with linear bearings Ultra precision helical planetary gearboxes for the smoothest motion	Dual side drive, Bosch Rexroth A/C Servo motors with digital Sercos III drive controller Pneumatic pinion engagement with linear bearings Ultra precision helical planetary gearboxes for the smoothest motion	Dual side drive, Bosch Rexroth A/C Servo motors with digital Sercos III drive controller Pneumatic pinion engagement with linear bearings Ultra precision helical planetary gearboxes for the smoothest motion
CNC CONTROLLER:	Machitech Automation CNC with 15’’ laptop Touchscreen CNC available	Edge Pro CNC controller Windows based, 15” glass touch screen 2 USB port and network connection Up to 1GB memory Phoenix software Part Program Support (PPS), Remote Help, Auto gas support, DXF import, and shape nesting 2 year warranty	Edge Pro CNC controller, SercosIII Windows based, 15” glass touch screen 2 USB port and network connection Up to 1GB memory Phoenix software Part Program Support (PPS), Remote Help, Auto gas support, DXF import, and shape nesting 2 year warranty	Edge Pro CNC controller, SercosIII Windows based, 15” glass touch screen 2 USB port and network connection Up to 1GB memory Phoenix software Part Program Support (PPS), Remote Help, Auto gas support, DXF import, and shape nesting 2 year warranty	Edge Pro CNC controller, SercosIII Windows based, 15” glass touch screen 2 USB port and network connection Up to 1GB memory Phoenix software Part Program Support (PPS), Remote Help, Auto gas support, DXF import, and shape nesting 2 year warranty
MAXIMUM TABLE CAPACITY:	1.5" material thickness	4" material thickness, customizable	4" material thickness, customizable	8" material thickness, customizable	8" material thickness, customizable
POWER SOURCE:	Hypertherm Powermax 45 to 125	Hypertherm PowerMax 45 to 125, MaxPro 200 Hypertherm HPR 130XD to 800XD	Hypertherm PowerMax 45 to 125, MaxPro 200 Hypertherm HPR 130XD to 800XD	Hypertherm HPR 130XD to 800XD	Hypertherm HPR 130XD to 800XD
MOTORIZED STATION:	1 max.	2 max.	2 max.	2 max.	2 max.
OXY/FUEL STATION:	1 max.	3 max.	3 max.	8 max. Belt system	8 max. Belt system
AUTOMATIC HEIGHT CONTROLLER:	Machitech Automatic torch height control, uses arc voltage sampling to follow variations in material. Magnetic torch breakaway system used to pause machine in case of collision.	Machitech Automatic torch height control, uses arc voltage sampling to follow variations in material. Laser pointer integrated for plate alignment Magnetic torch breakaway system used to pause machine in case of collision.	Machitech Automatic torch height control, uses arc voltage sampling to follow variations in material. Laser pointer integrated for plate alignment Magnetic torch breakaway system used to pause machine in case of collision.	Machitech Automatic torch height control, uses arc voltage sampling to follow variations in material. Laser pointer integrated for plate alignment Magnetic torch breakaway system used to pause machine in case of collision.	Machitech Automatic torch height control, uses arc voltage sampling to follow variations in material. Laser pointer integrated for plate alignment Magnetic torch breakaway system used to pause machine in case of collision.
NESTING SOFTWARE:	Included in the Machitech Controller	Hypertherm Cam Solutions, TurboNest or ProNest	Hypertherm Cam Solutions, TurboNest or ProNest	Hypertherm Cam Solutions ProNest	Hypertherm Cam Solutions ProNest
OPTIONS AVAILABLE:	Dust collection system Oxy-fuel torch Oxy-fuel torch ignition Pneumatic scribe Removable trays for easy cleanout (waterbed) Source caption fume extraction Roller ball floating disk for HVAC and light gauge cutting	Camera Oxy/fuel torch (anti-collision and quick change magnet system) Oxy/fuel automatic torch ignition Triple oxy/fuel “True Hole” technology by Hypertherm “Full suite” technology by Hypertherm Ink jet or dot peen marker Pneumatic scribe Source caption fume extraction Dust collection system Removable trays for easy cleanout (waterbed) Electronic raise/lower system (waterbed) Security system (pull cord, light curtain) 12’’ clearance under gantry	“Full suite” technology by Hypertherm “True Hole” technology by Hypertherm 10HP drilling station 5HP drilling station 7.5HP drilling station Camera Dust collection system Electronic raise/lower system (waterbed) Full contour beveling Ink jet or dot peen marker Oxy/fuel automatic torch ignition Oxy/fuel torch (anti-collision and quick change magnet system) Pneumatic scriber Removable trays for easy cleanout (waterbed or downdraft) Security system (pull cord, light curtain)	“Full suite” technology by Hypertherm “True Hole” technology by Hypertherm Dust collection system Electronic raise/lower system (waterbed) Full contour beveling Ink jet or dot peen marker Oxy/fuel automatic torch ignition Oxy/fuel torch (anti-collision and quick change magnet system) Pneumatic scribe Removable trays for easy cleanout (waterbed or downdraft) Security system (pull cord, light curtain)	“Full suite” technology by Hypertherm “True Hole” technology by Hypertherm 30HP drilling station Dust collection system Electronic raise/lower system (waterbed) Full contour beveling Ink jet or dot peen marker Oxy/fuel automatic torch ignition Oxy/fuel torch (anti-collision and quick change magnet system) Pneumatic scribe Removable trays for easy cleanout (waterbed or downdraft) Tool changer (up to 6 different tools) Security system (pull cord, light curtain)

What is Plasma? The Fourth State of Matter

One common description of plasma is to describe it as the fourth state of matter. We normally think of the three states of matter as solid, liquid and gas. For a common element, water, these three states are ice, water and steam. The difference between these states relates to their energy levels. When we add energy in the form of heat to ice, the ice melts and forms water. When we add more energy, the water vaporizes into hydrogen and oxygen, in the form of steam. By adding more energy to steam these gases become ionized. This ionization process causes the gas to become electrically conductive. This electrically conductive, ionized gas is called a plasma

How Plasma Cuts Through Metal

The plasma cutting process, as used in the cutting of electrically conductive metals, utilizes this electrically conductive gas to transfer energy from an electrical power source through a plasma cutting torch to the material being cut. The basic plasma arc cutting system consists of a power supply, an arc starting circuit and a torch. These system components provide the electrical energy, ionization capability and process control that is necessary to produce high quality, highly productive cuts on a variety of different materials. The power supply is a constant current DC power source. The open circuit voltage is typically in the range of 240 to 400 VDC. The output current (amperage) of the power supply determines the speed and cut thickness capability of the system. The main function of the power supply is to provide the correct energy to maintain the plasma arc after ionization. The arc starting circuit is a high frequency generator circuit that produces an AC voltage of 5,000 to 10,000 volts at approximately 2 megahertz. This voltage is used to create a high intensity arc inside the torch to ionize the gas, thereby producing the plasma. The Torch serves as the holder for the consumable nozzle and electrode, and provides cooling (either gas or water) to these parts. The nozzle and electrode constrict and maintain the plasma jet.

Diamond Cut

ond Cut ACCURACY AND PRODUCTIVITY, UNITIZED SYSTEM Features: Specially designed for high precision cutting on a heavy unitized frame that can be increased in size as the customer’s needs grow. Innovative inverse rail system Exceptional accuracy and cut quality Many options

Platinum Cut

Platinum Cut HEAVY PLATE CUTTING, BRIDGE AND RAIL SYSTEM. Features: For steel industries such as shipyards, plate processing facilities and structural steel fabricators. The Platinum Cut is an ideal table for processing large sheets Exceptional accuracy and cut quality Many options

Titanium Cut

Titanium Cut PLATE PROCESSING MACHINE, BRIDGE AND RAIL SYSTEM. Features: The dual 12″x12″ heavy-duty steel gantries allow for widths up to 20′ Optional 30HP drilling station and tool changer Can be increased in size as the customer’s needs grow Exceptional accuracy

gold cut

Gold Cut MEDIUM TO HEAVY PLATE CUTTING, BRIDGE AND RAIL SYSTEM. Features: Perfect for fabrication shops looking for accuracy, high efficiency and high production capacity. High precision cutting Can be increased in size as the customer’s needs grow Many options available

silver cut

Silver Cut Ideal for small to medium fabrication and HVAC shops. Features: This cutting table uses heavy duty industrial quality components for long term durability. The Machitech EasyCut is the most affordable industrial cutting machine on the market. Entry level

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Mearag City,Maadi, Cairo, Egypt Behind Cairo Economic Court